Microturbines push Branford High School into the ranks of the most energy-efficient schools in the country.
Mark Deming knows that the
buildings in his school district are among the least energy-efficient in the
country. That’s because the vast majority of public school buildings in
Connecticut—from the elementary- to the high-school level—routinely earn failing
grades when it comes to providing power, heating, and cooling for their students
without wasting large amounts of energy while doing so.
But Deming, director of facilities
for the Branford Public School District in Branford, CT, also knows that at
least one of the schools in his district, Branford High School, now ranks as one
of the most energy-efficient, not only in the state but also in the country.
In March of this year, a
microturbine-powered combined heating and power system manufactured by South
Windsor, CT-based UTC Power began operating at Branford High School. The system,
which provides onsite power, cooling, and heating at the 1,200-student facility,
freeing it from the often-unreliable public energy grid, is able to boost the
building’s energy efficiency levels to 90%, far greater than the energy
efficiency rating of 33% that is typical of the US electrical grid.
This is a significant move in a
state whose schools rank so poorly when it comes to conserving energy.
“I’ve been impressed so far with
this system,” says Deming. “We’re still learning how to use the system most
effectively, of course, but there doesn’t seem to be many bugs for us to work
out. This first year will probably be a learning experience for us and for UTC.
But, we’re happy to be taking this step to improve energy efficiency at the
school.”
The high school has made a bit of
history: The UTC Power PureComfort tri-generation system providing power to it
marks the first installation of this particular model of microturbine.
If UTC officials have their way,
though, the Branford installation will be the first of many.
Jan van Dokkum, president of UTC
Power, says that the PureComfort system could help reduce energy costs at
hospitals, schools, government buildings, retail establishments, and other
buildings across the country. And this is a time when building owners and
operators are actively looking for systems such as the PureComfort. The pressure
of rising energy costs is convincing building owners and operators across the
country to consider onsite power, and combined heating and power systems, fueled
by natural gas–fired microturbines, make sense because they are so
efficient.
“Rising electricity rates and the
availability of incentive funding for clean energy alternatives are sparking
growing national interest in our power systems,” says van Dokkum. “Besides
schools, similar systems are installed at hotels, hospitals, supermarkets, and
data centers.”
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Photo: UTC Power Corporation It was relatively easy to connect the UTC Power PureComfort system to the building, because UTC Power did not have to change out any of the school’s
distribution systems. |
Inefficiency a Problem
Connecticut public schools have
long struggled with the challenges of consuming less energy. A study by the
Institute for Sustainable Energy at Eastern Connecticut State University says
that the state’s public schools notched a dismal rating of 25 when it came to
energy efficiency. To put this in perspective, a rating of 50 is considered
average. This means that Connecticut public schools rank among the least
energy-efficient in the country.
According to the institute, during
the 2004–2005 academic year, public schools in Connecticut spent more than $124
million in energy costs. If these same schools were able to increase their
energy efficiency rating to the countrywide average of 50, they would save about
$46 million annually in energy costs, the institute says. The savings gains
would be even more impressive if the schools could increase their energy
consumption levels to federal Energy Star levels, a ranking of 75. That would
save $69 million for the state schools each year, the institute reports.
The project at Branford is
important not only for the obvious boost in efficiency it provides to the high
school, it’s also one more example for proponents of decentralized onsite energy
to point to when citing industry success stories. Not only does the UTC Power
system provide reliable power, it is doing so in a state where efficiency has
never been a strong suit among public schools.
Kevin Wyman, manager for onsite
power products at UTC Power, says that the Branford project has already
generated significant interest from other schools looking to cut down on their
own energy, heating, and cooling costs.
“We’ve gotten a lot of phone calls
from this installation,” says Wyman. “I think we’ll be seeing more schools go
this route in the future.
“Plus,” he adds, “Mark Deming at
Branford has been a big advocate at meetings that have occurred throughout the
state promoting this type of energy production. We’re keeping our fingers
crossed and hoping that this project, and others like it, do lead to more
interest in combined heating and power systems.”
The biggest hurdle preventing even
more districts from installing their own similar systems is that most school
officials don’t quite understand the technology associated with onsite power and
microturbines, Wyman says. Other school officials are leery of changing from a
known source of power—even if that source is, at times, unreliable and often
costly—to one that they’ve never worked with before.
“The first hurdle is getting
school districts to understand the requirement to be proactive and manage energy
use in buildings more on a local level rather than just relying on the grid,”
says Wyman. “We’re getting to that point, but we still have a ways to go.”
The Branford installation comes
with another benefit: Thanks to its onsite power system, Branford High School
now serves as an emergency shelter in the town. Because Branford is a coastal
town, it is subject to some extreme weather. If power does go out throughout the
municipality, the high school—and its reliable power source—becomes a benefit to
the rest of the Branford community.
To Wyman, such an additional
benefit is crucial, because it provides one more reason for school districts,
hospitals, community centers, and other town-center type buildings to go with
onsite power generation.
“The big challenge for all onsite
systems is that the inherent status quo is a tough inertial pull to overcome,”
says Wyman. “It takes someone with a vision like Mark [Deming] had, to
continually try to expand the envelope and decrease the amount of energy spent,
to look for creative solutions like this, to relieve the taxpayers of some of
the burden of paying for the high energy costs in some of these buildings. In
this case, part of the driving process in getting this installation in place was
the fact that the tri-generation system would allow the high school to operate
as an emergency shelter, providing one more additional benefit.”
Deming agrees with Wyman’s
assessment. In fact, the Branford installation became a reality in large part,
because officials with the local Department of Homeland Security approached
Deming with the idea of turning the high school, through onsite generation, into
an emergency shelter in case of large-scale power outages.
The main benefit, though, is still
the fact that the combined heating and power system will significantly boost the
high school’s energy efficiency and lower its yearly energy bills. For public
school districts, traditionally strapped for cash, this is an important
matter.
By going with onsite power,
Branford officials also gain a measure of control over their energy costs. When
relying on the public grid, district officials never could predict where the
energy costs at the high school would land from month to month. Deming expects
that the savings at Branford High School will be large enough to quickly make up
for the cost of the new heating, cooling, and power system.
“We are expecting our energy
savings to not only help us break even on this system, but to even be high
enough to allow us to pay off the equipment,” says Deming. “That’s our goal. Our
electric rates are now fixed for five years. If over the next 10 years, we can
pay for the equipment and save a little money while doing the right thing and
creating an emergency shelter, we’ll be happy with what we’ve done.”
An Innovative Approach
The UTC Power system boasts such
high efficiency ratings because it captures the waste heat generated by its
microturbines, and then uses it for space heating, hot water and air
conditioning.
There are environmental benefits,
too, something that is important at a public school where teachers routinely
stress to students the importance of preserving natural resources. UTC Power
officials consider the PureComfort system a “green” one, because its emissions
are so low and its energy efficiency so high.
The PureComfort tri-generation
system combines an absorption chiller with four 65 kW microturbines. This makes
the system the onsite industry’s first integrated microturbine and double-effect
absorption chiller. The hot exhaust from the natural gas-fired microturbines
drive the absorption chiller, meaning that the system can provide both heating
and cooling simultaneously, ideal for those mid-year days that start out cool
and then grow hot.
This may not seem overly
significant, but for school buildings, the ability to offer both heating and
cooling at the same time is more than just a luxury, Wyman says.
“Because the chiller can both heat
and cool at the same time, it avoids the seasonal changeover that typical
absorption chillers have,” he says. “For typical chillers, building operators
have to decide, say on April 15, to go into cooling mode. On October 15, they’ll
have to go into heating mode. If you guess wrong, you’ll have an uncomfortable
building on an unseasonably hot or cool day.
“With simultaneous heating and
cooling, you can do heating in the morning and cooling in the afternoon if you
need to,” he continues.
While there is no guarantee on how
much money Branford High School will now save on its energy bills, Wyman expects
the final total to be significant. He cites a similar project that UTC Power
took on for a middle school that had been using 80,000 gallons of oil every
year. After installing an onsite microturbine system, the school now uses less
than 40,000 gallons of oil on an annual basis.
Choosing the Right
System
The first challenge for UTC Power
and Branford school district officials was to choose the right microturbine
system for the high school. Several factors played into the final decision to
install the PureComfort system.
First, Branford High School
already had both existing chillers and boiler systems. This meant that it was
relatively easy to connect the UTC Power PureComfort system to the building. UTC
Power did not have to change out any of the school’s distribution systems.
UTC Power officials also had to
consider the way the school operated. Branford High School is a building that
doesn’t close in the summer. There are summer school classes, sports camps, and
extracurricular activities taking place onsite 12 months a year. The school’s
hours of operation, especially during the academic year, are extensive. It’s not
unusual for the building to be housing meetings, classes, and after-school
activities from 6 a.m. until 11 p.m.
The PureComfort system, with its
high efficiency, low emissions, and low levels of noise pollution made the most
sense for Branford, Deming says.
“We think this system is going to
make a big difference for us,” he says. “The energy savings alone make it
worthwhile.”
Once they had selected the proper
system, UTC and the Branford school district faced all the normal challenges
associated with installing a new power system. The biggest was the number of
approvals the school district needed to earn from a variety of governmental
bodies to move the project forward.
The bidding process and the
approval of contracts did not happen quickly. Wyman says UTC and the Branford
school district spent two years getting from the early planning stages to the
actual installation process.
Once installation began, though,
it did move at a fast pace. Construction crews began installing the PureComfort
system in December 2007. The installed system was then commissioned in late
March of this year.
Wyman says everyone is pleased
with the way the system is performing.
“So far, it’s working quite well,”
he states. “We commissioned it at a difficult time—that
interim period when
you are not certain whether you’ll need heating or cooling. But so far, the
turbines are working well and the absorption chiller is working exactly as we
would expect it to.”
Battling a History of
Inefficiency
Branford High School is now one of
the most energy efficient in the state of Connecticut. And Wyman expects that
other state schools will be inspired by Branford’s decision.
It’s little surprise that
Connecticut school buildings perform so poorly when it comes to conserving
energy. The report from the Institute for Sustainable Energy cited the age of
many of the state’s schools. According to the report, about 90% of Connecticut’s
public schools were built before 1978. That, of course, was before the last
great energy crisis, and before municipal officials placed an emphasis on
conserving energy.
“The age factor is certainly a
major reason for the energy inefficiency of these schools,” says Wyman. “And
then, there’s the fact that there has been a lot of deferred maintenance in a
lot of school buildings. That can lead to energy inefficiency, too.”
Branford school district officials
no longer have to worry about their high school being one of these
energy-inefficient schools. And Wyman has made sure that at least some of the
students at the school realize this.
Shortly after the PureComfort
system went into operation, Wyman made a guest appearance in front of one of the
school’s physics classes. He explained how the system works, pointed out many of
the system’s physical characteristics, and highlighted the physics behind the
system.
Wyman isn’t sure how much of his
lecture sank in, but he does think that the students at least gained an
appreciation of how important it is to boost the energy efficiency in public
buildings.
“Well,
it was two weeks before graduation, but given that, the students were pretty
attentive,” says Wyman. “This was an Advanced Placement physics class, so the
students in this class were taking it because they are already interested in
science in general. I was pleasantly surprised at how attentive they were. I
hope that the system did make an impression on them.”